High-Voltage Distribution Test Internship, Powertrain Engineering Europe (m/w/d)
The High-Voltage Distribution Hardware team is seeking a highly motivated intern to perform high-voltage tests. You will focus on hands-on high-voltage distribution hardware testing including setup, operation, and analysis of high-voltage reliability tests for battery systems and distribution components. You will work closely with senior engineers to execute complex tests, build fixtures, and analyze data in a fast-paced environment. At Tesla, scope and complexity of your assignments are limited by your aptitude, not seniority or title.
- Perform design, setup, and execution of high-voltage reliability tests, including environmental simulations (e.g., thermal cycling, vibration, and humidity testing) on battery packs and distribution hardware according to Standard Operating Procedures (SOPs).
- Operate test equipment such as high-voltage power supplies, oscilloscopes, multimeters, and data acquisition systems.
- Perform hands-on assembly and disassembly of test fixtures, prototypes, and hardware components, ensuring compliance with safety protocols for high-voltage environments.
- Analyze test data using tools like MATLAB, Python, or Excel to identify failure modes, performance trends, and reliability metrics.
- Collaborate with cross-functional teams to troubleshoot issues and iterate on test procedures.
- Design and build mechanical and electrical test fixtures for High-voltage system and component testing.
- Collaborate with test technicians to achieve test objectives.
- Contribute to organizational tasks & responsibilities like creation & maintenance of procedures, SOPs, standards, equipment, inspections, lab commissioning, facilities, maintenance and staff trainings.
- Acquire knowledge about relevant industry standards, testing guidelines, and norms.
- Tasks require working with high-voltage (live batteries) and other hazardous energy using mandated PPE and procedures and to set up and perform tests in person and in lab environments.
- Other tasks as required.
- Pursuing a degree in a relevant field (Mechanical, Electrical, Automotive, Chemical Engineering, Mechatronics, Physics, or similar).
- Strong understanding of electrical circuits, mechanical systems, and high-voltage principles.
- Keen interest in practical, lab-based work; prior experience in hardware testing, prototyping, or reliability engineering through coursework, projects, or previous internships.
- Strong problem-solving abilities, attention to detail, and a proactive mindset.
- Fluency in English; German is a plus.
- Exceptional organization and communication skills (both written and verbal).
- Ability to work independently in a safely critical environment
Additional Preferred Skills
- Familiarity with testing equipment (e.g., oscilloscopes, power analyzers) is a plus.
- Project management experience or foundations are a plus
