Advanced Manufacturing Engineer
Job Description Summary
We are seeking an experienced and driven Advanced Manufacturing Engineer to support manufacturing operations within Bucharest generator parts manufacturing unit. This role is responsible for organizing and leading projects related to new premises, factory buildings, rehabilitation, new equipment, lay-out, renovations and optimization, developing, improving, and sustaining robust manufacturing processes for critical generator components, with a strong focus on safety, quality, delivery, productivity, and cost.The Advanced Manufacturing Engineer will work cross-functionally with operations, quality, sourcing, design/repair engineering, maintenance, and EHS to drive process capability, implement advanced manufacturing methods, support new product and process introduction, and lead continuous improvement initiatives across machining, fabrication, welding, assembly, insulation, and other generator component production processes as applicable.
This is a hands-on engineering role requiring strong technical knowledge, problem-solving ability, and the capability to support both daily production needs and long-term manufacturing strategy.
Job Description
Key Responsibilities
Organize and lead projects related to new premises, factory buildings, rehabilitation, new equipment, lay-out, renovations and optimization
Develop, implement, and optimize manufacturing processes for large generator components and subassemblies
Provide day-to-day engineering support to production operations to resolve process issues, improve throughput, and reduce variation
Lead process development and industrialization efforts for new products, product changes, and transferred work
Evaluate current manufacturing methods and identify opportunities to improve safety, ergonomics, quality, cycle time, and cost
Design and support tooling, fixtures, jigs, work holding, process flow, and plant layout improvements
Drive productivity improvements through Lean manufacturing, waste reduction, standard work, line balancing, and capacity optimization
Partner with design/repair engineering teams to improve manufacturability, serviceability, and cost
Develop and maintain process documentation including routings, work instructions, control plans, PFMEA, process maps, and standard operating procedures
Lead root cause investigations and corrective actions for manufacturing nonconformances, yield losses, process instability, and equipment-related issues
Support capital equipment projects including specification development, equipment selection, installation, commissioning, validation, and operator handoff
Analyze manufacturing data to monitor process performance, identify trends, and drive measurable improvements in scrap, rework, downtime, and cycle time
Support quality initiatives by improving process control, mistake-proofing, inspection methods, and process capability
Collaborate with maintenance and production teams to improve equipment reliability, uptime, and preventive maintenance effectiveness
Ensure manufacturing processes comply with all applicable safety, environmental, and quality requirements
Participate in shop floor trials, process qualifications, and production readiness reviews
Train operators, technicians, and support teams on new processes, tooling, and standard work as needed
Support supplier and internal process capability reviews related to raw materials, machined parts, fabricated components, and assemblies
Lead or support continuous improvement projects aligned to plant performance goals
Required Qualifications
Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering or a related engineering discipline
Major experience of manufacturing engineering experience in an industrial production environment
Experience supporting complex manufacturing processes such as machining, fabrication, welding, assembly, coating, insulation, or heavy industrial component production
Demonstrated experience in process improvement, root cause analysis, and production support
Strong knowledge of Lean manufacturing, process control, and continuous improvement methods
Experience developing manufacturing documentation, including work instructions, process flows, and standard work
Strong analytical, troubleshooting, and problem-solving skills
Ability to work effectively in a cross-functional, fast-paced manufacturing environment
Strong verbal and written communication skills
Proficiency in common engineering and business software tools
Preferred Qualifications
Experience in generator equipment, heavy electrical equipment, or other large industrial component manufacturing
Knowledge of machining large components, weldments, stator/rotor component manufacturing, insulation systems, vacuum pressure impregnation, balancing, or precision assembly processes
Familiarity with PFMEA, Control Plans, DOE, SPC, CAPA, and process validation methods
Experience with CNC machining, automated manufacturing systems, robotics, or advanced inspection methods
Lean Six Sigma certification or demonstrated application of Lean/Six Sigma tools
Experience with ERP/MRP systems and manufacturing execution systems
Knowledge of GD&T, blueprint reading, tolerancing, and industrial quality standards
Project management experience related to capital equipment, facility upgrades, or process transfers
Key Technical Competencies
Process development and optimization
Manufacturing readiness and industrialization
Root cause analysis and corrective action
Fixture and tooling development
Production support in a heavy manufacturing environment
Lean manufacturing and waste elimination
Capacity analysis and throughput improvement
Quality and process control
Data-driven decision making
Cross-functional project execution
Desired Behavioral Competencies
Strong ownership and accountability
Hands-on, action-oriented approach
Ability to prioritize in a dynamic production environment
Continuous improvement mindset
Strong collaboration and influencing skills
High attention to detail and commitment to quality
Safety-focused decision making
Working Conditions
Combination of office and manufacturing floor environment
Regular presence on the shop floor to support operators, equipment trials, process audits, and improvement activities
May require extended standing, walking, use of PPE, and interaction with heavy manufacturing equipment
Occasional travel may be required to support suppliers, other facilities, or equipment acceptance activities
Why Join Us
In this role, you will play a key part in advancing manufacturing capability for critical large generator components that support essential power infrastructure. You will have the opportunity to work on challenging industrial processes, improve operational performance, and contribute to the safe, reliable, and efficient production of highly engineered products.
The ideal candidate brings strong manufacturing engineering experience in a heavy industrial environment, excellent problem-solving skills, and a passion for improving safety, quality, delivery, and cost.
Additional Information
Relocation Assistance Provided: No